Engineers Develop Technology to Reduce Industry Emissions

Contact: Andrea Gibson, (740) 597-2166, gibsona@ohio.edu

Editors, Reporters: Photos of the membrane electrostatic precipitator may be viewed at: www.ohiou.edu/researchnews/pix/pages/wetprecip1.htm and www.ohiou.edu/researchnews/pix/pages/wetprecip2.htm. To receive these and other available images at 300 dpi, contact Andrea Gibson at gibsona@ohio.edu or Kelli Whitlock at whitlock@ohio.edu.

ATHENS, Ohio (June 25, 2001) -- Ohio University engineers have developed technology that cleans pollutants from the exhaust of coal-fired power plants and other industrial smokestacks more efficiently and cheaply than currently possible, a device that could prove useful for companies facing new federal air quality regulations.

The equipment -- called the membrane electrostatic precipitator -- not only could help coal, steel, paper and other industries meet forthcoming U.S. Environmental Protection Agency emissions regulations, but could make high-sulfur Ohio coal a more viable energy source for the nation's power plants, said Hajrudin Pasic, professor of mechanical engineering and lead researcher on the project.

Pasic and other engineering researchers in the Russ College of Engineering and Technology developed the new technology, a more efficient version of an electrostatic precipitator device that's been in use for about 100 years. Their design, which recently received a U.S. patent, uses 1 to 3 millimeter-thick membranes woven from carbon, silicon and similar fiber-based materials to capture fine air pollutants and toxic heavy metals. This is an improvement over the conventional models, which use heavy, expensive steel plates to attract dust particles, Pasic said.

When coal is burned for fuel, it produces exhaust thick with fly ash, which contains trace metals such as arsenic that pose potential health hazards if inhaled. As the fly ash moves through the power plant's exhaust system, the newly designed membrane electrostatic precipitator collects the particles before they can be released into the air via the smokestack.

The membranes are not only more efficient than the steel plates, Pasic said, but are less expensive, not susceptible to corrosion and 10 to 20 times lighter -- which make them easier to transport and handle. Existing electrostatic precipitators, which range in size depending on the power plant, can be retrofitted with the membranes. And while the process used to clean the steel plates in conventional precipitators -- a hammer strikes the metal to loosen the ash -- actually sends the pollutant back into the air, the membranes in the revamped device can be washed with water.

"The membranes are better suited for meeting the newest EPA environmental regulations, which are aimed at small particles," said Pasic, who invented the technology with Khairul Alam, Moss Professor of mechanical engineering, and David Bayless, associate professor of mechanical engineering. "The particles otherwise can't be efficiently treated by conventional electrostatic precipitators that use steel plates."

The carbon or silicon materials comprising the membrane are commonly used in civil or aerospace engineering for such applications as reinforcement of concrete structures or construction of light airplanes. The Ohio University engineers now are exploring ways to enhance the membrane to improve its performance and to allow it to capture a variety of pollutants.

The invention is aimed at making it more feasible for coal-fired power plants to use high-sulfur Ohio coal, which many plants have been unable to burn since passage of the 1990 Clean Air Act Amendments, which required significant reductions in sulfur emissions. But the device could have a much wider application, Pasic said, as any industry that emits fine air pollutants or trace heavy metals could use it.

Experiments on the membrane electrostatic precipitator were conducted on the Ohio University campus and in Pensacola, Fla., at Southern Environmental Inc., which holds a license to market the technology. Research on the device continues, with the team now examining how it could capture mercury, a highly volatile, poisonous metal, from industrial emissions.

Other collaborators on the research project are Roger Radcliff, professor of electrical engineering and computer science, and David Ingram, associate professor of physics, both at Ohio University. The project currently is funded by the Ohio Coal Development Office and the U.S. EPA, and previously has received funding from Southern Environmental Inc. and Ohio University Foundation's Early Stage Development Fund, which helps faculty bring inventions from the lab to the marketplace.

Image 1: The membrane electrostatic precipitator can help coal, steel, paper and other industries meet forthcoming U.S. Environmental Protection Agency emissions regulations.

Image 2: The membrane electrostatic precipitator uses 1 to 3 millimeter-thick membranes to capture fine particles and heavy metals from the exhaust of coal-fired power plants and other industrial smokestacks.